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Summary

Steel Idler Rollers

Made from DOM steel tubing, Double E Group steel idlers have their special niche in the market due to their high strength and performance. Steel idlers are well suited for high to medium load applications. Steel idlers are also economical, especially in substantial loading situations. All steel idlers are dynamically balanced to ISO grade G6.3. Each roll is machined to precision tolerances and has a 32 RMS surface finish across the face.

Advantages

  • Economical
  • Rigid and durable
  • Heavy loading possible
  • Can be used at higher temperatures
  • Easy to custom coat and surface treat


Product Information

Specifications - Dead Shaft

"Dead shaft" idler rollers have a bearing in the idler roll body and therefore the dead shaft (axle) remains stationary. The shaft is fixed to the machine frame in various manners.



Steel Dead Shaft Illustrations & Specifications

ROLLER SPECIFICATIONS DRAWING

2.0" Nominal Outside Diameter

(P/N: ST-2.0-0.75-RF-OS)

1026 DOM steel tubing

O.D. skim cut and polished

O.D. to bore concentricity:
- Roll face to 28": 0.002" T.I.R.
- Roll face to 36": 0.003" T.I.R.
- Roll face to 48": 0.005" T.I.R.

Taper over face width not to exceed 0.0005"/ft. length (0.002" min.)

Dynamically balanced to your line speed within ISO grade G6.3. Additional fee if over 750 F.P.M.

Special low drag ER style bearings for 3/4" diameter thru shaft

2.5" Nominal Outside Diameter

(P/N: ST-2.5-1.0-RF-OS)

1026 DOM steel tubing

O.D. skim cut and polished

O.D. to bore concentricity:
- Roll face to 36": 0.002" T.I.R.
- Roll face to 48": 0.003" T.I.R.
- Roll face to 60": 0.005" T.I.R.

Taper over face width not to exceed 0.0005"/ft. length (0.002" min.)

Dynamically balanced to your line speed within ISO grade G6.3. Additional fee if over 750 F.P.M.

Special low drag ER style bearings for 1.0" diameter thru shaft

3.0" Nominal Outside Diameter

(P/N: ST-3.0-1.0-RF-OS)

1026 DOM steel tubing

O.D. skim cut and polished

O.D. to bore concentricity:
- Roll face to 44": 0.002" T.I.R.
- Roll face to 52": 0.003" T.I.R.
- Roll face to 64": 0.006" T.I.R.

Taper over face width not to exceed 0.0005"/ft. length (0.002" min.)

Dynamically balanced to your line speed within ISO grade G6.3. Additional fee if over 1000 F.P.M.

Special low drag ER style bearings for 1.0" diameter thru shaft

3.5" Nominal Outside Diameter

(P/N: ST-3.5-1.25-RF-OS)

1026 DOM steel tubing

O.D. skim cut and polished

O.D. to bore concentricity:
- Roll face to 44": 0.002" T.I.R.
- Roll face to 60": 0.003" T.I.R.
- Roll face to 76": 0.006" T.I.R.

Taper over face width not to exceed 0.0005"/ft. length (0.002" min.)

Dynamically balanced to your line speed within ISO grade G6.3. Additional fee if over 1000 F.P.M.

Special low drag ER style bearings for 1.25" diameter thru shaft

4.0" Nominal Outside Diameter

(P/N: ST-4.0-SD-RF-OS)

SDA

1.25"

3/4"

1.5"

27/32"

1026 DOM steel tubing

O.D. skim cut and polished

O.D. to bore concentricity:
- Roll face to 44": 0.002" T.I.R.
- Roll face to 60": 0.004" T.I.R.
- Roll face to 84": 0.006" T.I.R.

Taper over face width not to exceed 0.0005"/ft. length (0.002" min.)

Dynamically balanced to your line speed within ISO grade G6.3. Additional fee if over 1000 F.P.M.

Special low drag ER style bearings for 1.25" or 1.5" diameter thru shaft

5.0" Nominal Outside Diameter

(P/N: ST-5.0-2.0-RF-OS)

1026 DOM steel tubing

O.D. skim cut and polished

O.D. to bore concentricity:
- Roll face to 48": 0.003" T.I.R.
- Roll face to 96": 0.005" T.I.R.
- Roll face to 108": 0.008" T.I.R.

Taper over face width not to exceed 0.0005"/ft. length (0.002" min.)

Dynamically balanced to your line speed within ISO grade G6.3. Additional fee if over 1500 F.P.M.

Special low drag ER style bearings for 2.0" diameter thru shaft

6.0" Nominal Outside Diameter

(P/N: ST-6.0-2.0-RF-OS)

1026 DOM steel tubing

O.D. skim cut and polished

O.D. to bore concentricity:
- Roll face to 60": 0.003" T.I.R.
- Roll face to 112": 0.005" T.I.R.
- Roll face to 120": 0.008" T.I.R.

Taper over face width not to exceed 0.0005"/ft. length (0.002" min.)

Dynamically balanced to your line speed within ISO grade G6.3. Additional fee if over 1500 F.P.M.

Special low drag ER style bearings for 2.0" diameter thru shaft

Specifications - Live Shaft

Live shaft rollers have a shaft (axle) that is fixed to the idler roll and therefore rotates with the roller body. The roller bearing is mounted to the machine frame, generally a pillow block or flange mounted bearing.


Steel Live Shaft Illustrations & Specifications

ROLLER SPECIFICATIONS DRAWING

3.0" Nominal Outside Diameter

(P/N: STL-3.0-RF-OAL-OS)

For single diameter shafts, S2 = 0 and S4 = 0

1/4" wall, 1026 DOM tubing

O.D. skim cut and polished

O.D. to bore concentricity:
- Roll face to 48": 0.002" T.I.R.
- Roll face to 78": 0.005" T.I.R.

Taper over face width not to exceed 0.0005"/ft. length (0.002" min.)

Dynamically balanced to your line speed within ISO grade G6.3. Additional fee if over 750 F.P.M.

Journal material: 1018 steel

Journal sizes: up to 1-3/8" diameter x 6" long

4.0" Nominal Outside Diameter

(P/N: STL-4.0-RF-OAL-OS)

For single diameter shafts, S2 = 0 and S4 = 0

1/4" wall, 1026 DOM tubing

O.D. skim cut and polished

O.D. to bore concentricity:
- Roll face to 48": 0.002" T.I.R.
- Roll face to 72": 0.004" T.I.R.
- Roll face to 84": 0.006" T.I.R.

Taper over face width not to exceed 0.0005"/ft. length (0.002" min.)

Dynamically balanced to your line speed within ISO grade G6.3. Additional fee if over 1000 F.P.M.

Journal material: 1018 steel

Journal sizes: up to 1-3/8" diameter x 6" long

5.0" Nominal Outside Diameter

(P/N: STL-5.0-RF-OAL-OS)

For single diameter shafts, S2 = 0 and S4 = 0

1/4" wall, 1026 DOM tubing

O.D. skim cut and polished

O.D. to bore concentricity:
- Roll face to 60": 0.003" T.I.R.
- Roll face to 108": 0.005" T.I.R.

Taper over face width not to exceed 0.0005"/ft. length (0.002" min.)

Dynamically balanced to your line speed within ISO grade G6.3. Additional fee if over 1500 F.P.M.

Journal material: 1018 steel

Journal sizes: up to 1-7/8" diameter x 6" long

6.0" Nominal Outside Diameter

(P/N: STL-6.0-RF-OAL-OS)

For single diameter shafts, S2 = 0 and S4 = 0

3/8" wall, 1026 DOM tubing

O.D. skim cut and polished

O.D. to bore concentricity:
- Roll face to 60": 0.003" T.I.R.
- Roll face to 102": 0.005" T.I.R.
- Roll face to 126": 0.007" T.I.R.

Taper over face width not to exceed 0.0005"/ft. length (0.002" min.)

Dynamically balanced to your line speed within ISO grade G6.3. Additional fee if over 1500 F.P.M.

Journal material: 1018 steel

Journal sizes: up to 1-7/8" diameter x 6" long

8.0" Nominal Outside Diameter

(P/N: STL-8.0-RF-OAL-OS)

For single diameter shafts, S2 = 0 and S4 = 0

3/8" wall, 1026 DOM tubing

O.D. skim cut and polished

O.D. to bore concentricity:
- Roll face to 60": 0.003" T.I.R.
- Roll face to 102": 0.005" T.I.R.
- Roll face to 126": 0.007" T.I.R.

Taper over face width not to exceed 0.0005"/ft. length (0.002" min.)

Dynamically balanced to your line speed within ISO grade G6.3. Additional fee if over 1500 F.P.M.

Journal material: 1018 steel

Journal sizes: up to 1-7/8" diameter x 6" long

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