Web Wrinkle Removal Solutions

Wrinkles in web handling processes can lead to scrap, reduced quality, and unnecessary downtime. Double E Group provides proven web wrinkle removal solutions designed to eliminate wrinkles, improve web stability, and optimize converting performance across a wide range of materials.

The WrinkleSTOP® No-Bow Spreader Roller by Double E Group is an industry-leading anti-wrinkle roller engineered to deliver precise web spreading and web wrinkle elimination in converting applications without distortion, marking, or stretching. WrinkleSTOP® outperforms traditional bowed and grooved rollers, making it an ideal solution for film, foil, paper, cloth, and nonwovens. Independent adjustment from both sides allows operators to fine-tune spreading—even while the line is running—without the need for special tools. With a compact footprint, it integrates easily into existing lines, helping converters improve web control, production efficiency, and overall product quality—even with limited space.

The Adjusta-Pull™ Nip-Type Anti-Wrinkle System is an effective web wrinkle removal solution that uses outward edge-traction to eliminate wrinkles and stabilize the web. Designed as an angled nip roller system, it features dual opposing nip roll assemblies that pull the material outward, delivering consistent spreading and smooth web handling across a range of converting applications. Engineered for textiles, nonwovens, paper, film, and plastics, the Adjusta-Pull™ system removes wrinkles before they lead to defects, helping reduce downtime and scrap while improving overall production efficiency. Its adjustable design allows converters to control the degree of spreading, making it adaptable to different materials and process conditions. Easy to install and requiring minimal maintenance, Adjusta-Pull™ offers a reliable solution for improving web control and preventing wrinkle defects.

Bowed rollers, also known as banana rollers, are a proven solution for correcting web wrinkling problems. Commonly used in paper, film, foil, and textile converting, they help eliminate creases, improve web tracking, and prevent interweaving in slitting operations. Available in fixed and variable bow configurations, bowed rollers can be tailored to meet specific application requirements while delivering consistent wrinkle elimination and improved web stability.

Spreader rollers ensure uniform tension across the entire web width. Designed to eliminate wrinkles, slack edges, and uneven tension, they support proper web alignment through processes such as coating, laminating, slitting, and rewinding. With features like helicoidal groove profiles and specialized surface coverings, spreader rollers distribute the web evenly while promoting smooth material flow, reducing defects, and improving overall converting performance.

Backed by more than 50 years of experience, Double E Group is a trusted partner to converters worldwide, delivering proven solutions for improved web handling and process performance. Contact our team to discuss your application and discover how the right wrinkle removal solution can enhance efficiency, reduce waste, and improve product quality.